High-Force Intelligent Servo Press Machine Precision Electric Press with 100% Data Traceability
Heavy-Duty High Force: Delivers continuous, stable pressing force from 5 kN up to 500 kN, driven by LIND premium planetary roller screw electric cylinders.
Micron-Level Control: Reaches a displacement repeatability of +/- 0.01 mm (+/- 10 micrometers) and pressure control accuracy of +/- 1% Full Scale.
Smart Quality Evaluation: Real-time Force vs. Displacement (F-S) curves with automatic OK/NOK judgment via window and envelope zoning.
Eco-Friendly and Low Noise: Energy consumption reduced by up to 70% compared to traditional hydraulic systems, with operating noise kept below 65 dB.
Product Introduction
The LIND-SP Series High-Force Servo Press Machine represents the next generation of precision industrial assembly. By combining LIND's proprietary heavy-duty electric cylinder technology with advanced closed-loop servo control, this system completely replaces traditional, high-maintenance hydraulic and pneumatic presses.
It integrates multi-stage pressing, precision measurement, real-time quality inspection, and industrial IoT data logging into a single compact, rigid frame. Engineered for demanding B2B manufacturing environments like automotive EV production lines, aerospace components, and battery assembly, it ensures zero-defect production with minimal lifecycle maintenance costs.
Technical Specifications
|
Item |
Specification |
|
Model Series |
LIND-SP-50 / LIND-SP-100 / LIND-SP-200 / LIND-SP-500 |
|
Nominal Force Range |
5 kN / 50 kN / 100 kN / 200 kN / 500 kN |
|
Stroke Length |
100 mm – 500 mm (Customizable up to 800 mm) |
|
Max Pressing Speed |
100 mm/s – 250 mm/s |
|
Positioning Repeatability |
±0.01 mm (±10 μm) |
|
Force Measurement Accuracy |
±0.5% – ±1% F.S. (via Kistler or HBM load cell) |
|
Drive Linear Element |
LIND high-force roller screw / ball screw electric cylinder |
|
Input Power Voltage |
3-phase AC 380V / 415V / 480V (±10%, 50/60 Hz) |
|
Cooling Method |
Natural cooling / Forced air cooling |
International Safety and Compliance Standards
Safety is non-negotiable in modern manufacturing plant environments. The LIND High-Force Servo Press strictly complies with global industrial safety regulations:
CE and RoHS Compliant: Fully certified under EU Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU.
Dual-Hand Safety Control: Relies on certified safety relays requiring simultaneous dual-button activation (less than or equal to 0.5s variance) to initiate any pressing stroke.
Safety Light Curtains: Integration of Keyence / Sick Category 4 light curtains to trigger immediate hardwired emergency motor braking (less than or equal to 0.04s response time) upon intrusion detection.
Typical Application Scenarios
Automotive Industry
EV motor rotor/stator pressing, chassis bush installation, steering gear valve assembly, and fuel injector press-fitting.
Lithium Battery and Clean Energy
Battery cell structural stacking, module tie-rod tensioning, and hydrogen fuel cell stack compression.
Electronics and Telecom
High-density PCB pin insertion (Press-fit connectors), and smartphone/tablet structural housing calibrated bonding.
Customization and Delivery Flow
Technical Alignment: You share your part drawings, required force curve, and cycle time targets with our team.
Engineering Design: LIND R&D creates a tailored 3D CAD/SolidWorks layout and detailed component configuration list within 48 hours.
Manufacturing and Programming: Precision machining, hardware integration, and software tailoring take place directly at the LIND facility.
Factory Acceptance Test (FAT): A 72-hour continuous cycle endurance test is executed. We provide a full video and measurement report before dispatch.
Export Packing: Heavy-duty, IP54 vacuum-sealed moisture barrier packaging inside sea-freight compliant ISPM-15 non-fumigation wooden cases.
Technical Frequently Asked Questions (FAQ)
Q: We use a Siemens TIA Portal environment. Can we control your servo press directly?
A: Yes. We provide standard GSDML description files for Siemens controllers. You can read/write position targets, speed profiles, and receive OK/NOK judgment signals directly via Profinet.
Q: What is the calculated operational lifespan of the internal electric cylinder?
A: Based on ISO 3408 standards, our heavy-duty planetary roller screw configuration operates under rated loads with a B10 nominal life exceeding 10 million cycles, provided standard automatic lubrication intervals are maintained.
Q: How does LIND WORLD support field troubleshooting in Europe or North America?
A: We integrate a secure remote gateway module (VPN/TeamViewer). With your permission, our China-based engineers can perform real-time software diagnostics, sensor calibration, and PLC program updates remotely. Critical replacement parts can be dispatched via DHL/FedEx Express within 24 hours.
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